Wednesday, July 7, 2010

Load Characteristics

Introduction
Motor loads are classified into two main groups depending on how their torque requirement varies with operating speed. The following paragraphs deal with the various load types found in industry.

Constant Torque LoadThe torque demanded by the load is constant throughout the speed range. Loads of these types are essentially friction loads. Figure 2.1 shows the constant torque and it’s effect on horsepower demanded by the load.
Since HP is a product of Torque times speed, and torque remains constant in this type of load, horsepower is a function of speed.

Examples of this type of load are conveyors and extruders. Constant torque is also used when shock loads, overloads or high inertia loads are encountered.

Variable Torque Load
With this type of load, the torque demand increases with speed, usually speed squared (Speed^2).

Torque Constant x (Speed)^2

Horsepower is typically proportional to speed cubed (Speed^3).

Figure 2.2 shows the variable torque and it’s effect on horsepower demanded by the load.
 
Examples of loads that exhibit variable load torque characteristics are centrifugal fans, pumps and blowers. This type of load requires much lower torque at low speeds than at high speeds.

Constant Horsepower Operation
This is a function of the motor being operated above base motor speed. The horsepower demanded by the load is constant within the speed range. The speed and torque are inversely proportional to each other. Figure 2.3 shows the constant horsepower and variable torque demanded by the load.

Examples of this type of load are center-driven winders and machine tool spindles.

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